What Is Foam Cut to Size?
Foam cut to size is made-to-measure foam produced to the shape and dimensions you provide. It can be used for replacement cushions, seating, mattresses, packaging, acoustic applications and many other domestic, commercial and specialist projects.
Compare Foam Grades
Compare the available foam grades by firmness, density and intended use. The best option depends on whether the foam is for seating, back cushions, mattresses, packaging or another application.
Foam density relates mainly to the amount of material within the foam and its expected durability, while firmness describes how soft or supportive it feels. Actual performance can vary between foam grades.
Not sure which foam you need?
Choose the application below. This uses the same recommendation data as the live foam cut-to-size quote selector.
Select your chosen foam grade in the quote form when ordering.
These recommendations are generated from the same application guide as the quote page. Final availability and suitability depend on the selected shape, thickness and dimensions. Specialist foams may only be available in particular shapes or thicknesses.
Average (Soft) Foam
Light density foam suitable for headboards, crafts, costumes, and general use. We do not recommend this grade for any seating application.
Medium Foam
Medium density foam suitable for domestic seating cushions of 4" (10cm) or more in thickness. An ideal replacement for fibre filled cushions.
High Firm Foam
High density, quality, seating grade foam, suitable for many applications including quality sofa and upholstery seat cushions, boats, caravan bunks/seats, dining chairs and camper vans. The most popular and best seating foam for cushions with thickness between 3" and 4" (7.5-10cm). For thicknesses over 4" (10cm) we recommend Medium, or better, Reflex Superior medium foam.
Severe Very Firm Foam
Very high density seating grade foam suitable for cushions that are less than 3" (7.5cm) in thickness. Uses include window seats, quality dining chairs, and vehicle restoration projects. This grade of foam is widely used in the automotive industry and for mobility aids for example wheelchair cushions.
Reconstituted Foam
Reconstituted or commonly known as Recon is a contract seating foam used for wheelchair seats, church kneelers, bar seating, bar stools and many packaging applications.
Available in normal 6 pound and in a 9 pound heavier denser type.
Reflex Superior Medium Foam
Reflex is a branded foam product, ultimate in comfort and durability. This superior foam offers instant recovery after use and consistent shape retention over many years. Excellent for armchair cushions, sofa cushions, or as a mattress without the need to bond different foams.
Reflex Superior Firm Foam
Reflex is a branded foam product, the ultimate in comfort and durability. This superior foam offers instant recovery after use and consistent shape retention over many years. Excellent for armchair cushions, sofa cushions, or as a mattress without the need to bond different foams.
Cot Safe Foam
Soft-medium density foam, suitable for cot mattresses, headboards, crafts, costumes and general use. Not suitable for seating. Does not contain antimony, arsenic, phosphorus, pbdes or chlorofluorocarbons (CFCs).
Memory Foam
High quality UK made and heat sensitive. Softens and moulds itself to the shape of a warm body within a few minutes. Also holds its shape temporarily - a hand pressed into memory foam will leave a clear impression when removed.
Memory foam uses include mattresses, mattress toppers, pillows, wheelchair cushions and medical related products.
In standard 5cm or 7.5cm thicknesses.
Packaging Foam
High impact, light weight packaging grade foam. Charcoal grey in colour. Suitable for all kinds of protective packaging uses.
Available flat or convoluted/eggcrate at 30mm thickness.
Note: This foam is not fire retardant therefore not suitable for upholstery.
Acoustic Foam
Our acoustic foam sound proofs and will greatly assist in reducing reverberation, reflections and flutter echoes in recording studios. In charcoal grey colour.
Available flat or convoluted/eggcrate at 40mm thickness.
More information on our acoustic page.
Can be installed using our adhesive spray.
Pyrosorb-S Class 0 Acoustic Foam
Pyrosorb-S is a class "0" fire rated accredited cellular acoustic foam.
Maximum size is 2 x 1 metres, larger sizes will use multiple pieces. With self adhesive backing for ease of installation.
Only available in thicknesses of 6, 12, 25 and 50mm. Please see the Pyrosorb-S page for more.
Ethafoam
Very versatile foam that is light weight and flexible, waterproof, clean & non abrasive.
Provides excellent cushioned protection against persistent shocks in a large variety of packaging applications. It is the preferred foam for computer and monitor packaging and many other sensitive items including historic and priceless objects.
Only available in thicknesses of 5, 10, 12, 15, 20, 25, 30, 40 and 50mm.
Closed Cell Foam
Closed cell foam has sealed cells thereby becoming rigid, buoyant and waterproof, strong and resilient, impervious to mildew, rot and bacteria and great for insulation.
Maximum size is 2 x 1 metres, larger sizes will use multiple pieces.
Only available in thicknesses of 3, 5, 10, 12, 15, 20, 25, 30, 40 and 50mm.
Note: This foam is not fire retardant therefore not suitable for upholstery.
Need more detail? Visit our full foam grades and types guide.
Replacement Sofa Cushion Foam
Replacing worn sofa cushion inserts can restore comfort, support and shape without replacing the whole piece of furniture. Enter the cushion measurements, choose the appropriate foam grade and add optional stockinette or Dacron wrap where required. For a complete measuring, supply and refill service, visit our foam cushion refill service.
What is stockinette used for?
Stockinette is a thin fabric sleeve fitted around foam cushions. It helps the foam slide more easily into a cushion cover and can reduce friction between the foam and the fabric.
What is Dacron wrap used for?
Dacron wrap is a soft polyester layer fitted around upholstery foam. It helps cushions look fuller, softens the edges and can make the finished cushion easier to fit into its cover.
Foam Cut to Shape for Bespoke Requirements
Select Odd Shape when your required foam does not match one of the 22 standard options. For more complex profiles, curves or template-based cutting, send us a clear drawing or physical template so our team can assess the shape before production.
You can send your drawing or template details through our contact page before ordering.
How accurately is foam cut to size?
Foam is cut as accurately as possible to the measurements supplied. Small manufacturing tolerances may apply depending on the foam grade, thickness and shape ordered.
Common Uses for Cut-to-Size Foam
Cut-to-size foam can be used for sofa and chair cushions, window seats, mattresses, campervans, caravans, boats, packaging inserts, acoustic projects, pet beds and many other domestic, commercial and specialist applications.
Do you supply foam cut to size for trade orders?
Yes. eFoam supplies cut-to-size foam for trade, commercial and repeat-order requirements. Visit our trade foam page or contact our team with the required shapes, measurements, foam grades and quantities so we can review the project.
How to Order Foam Cut to Size
- Choose one of the 22 standard shapes or select Odd Shape.
- Enter the required measurements.
- Select the foam grade and any optional extras.
- Review the instant VAT-inclusive quote.
- Place your order for delivery.
Why Choose eFoam for Foam Cut to Size?
- A UK foam store established in 1983.
- 22 standard shapes plus bespoke Odd Shape cutting.
- Instant VAT-inclusive online quotes.
- Foam grades for domestic, trade and specialist uses.
- Free next working day delivery to Mainland UK addresses.
Manufactured by an ISO 9001-certified UK foam business.
Upholstery foam grades are supplied in line with the relevant UK furniture fire-safety requirements, while specialist fire-rated foams are available for suitable commercial and acoustic applications.
